15,000 PSI 10-Valve Manifold – 2" x 2" (Fig 1502) Skid-Mounted Flow Control System

This extreme-duty 15,000 PSI 10-Valve Manifold is a highly complex, ultra-versatile flow control system engineered for massive fluid routing in severe-service well testing, high-capacity flowback, and simultaneous fracturing (zipper frac) operations. Designed to safely distribute, isolate, and manage ultra-high-pressure fluids across multiple flow paths, this fully integrated manifold unit is rated for an immense 15,000 PSI Cold Working Pressure (15M CWP). It features a colossal 10-valve configuration, providing operators with unparalleled flow control, maximum redundancy, and the ability to seamlessly switch between multiple wells, separators, or storage tanks without interrupting ongoing operations.

The manifold’s core architecture is constructed using ten (10) high-performance 2" x 2" Figure 1502 Plug Valves. These premium quarter-turn valves are specifically designed with a low-operating-torque mechanism, allowing for rapid, effortless actuation even under 15,000 PSI of dynamic differential pressure. The extensive 10-valve array allows for highly customized fluid routing—operators can simultaneously direct flow back from multiple zones, isolate specific lines for immediate maintenance, or divert highly abrasive fluids to backup containment units on the fly.

Entirely assembled and securely mounted within a rugged, heavy-duty crash skid, the manifold is protected against harsh oilfield transport, severe vibration, and rough rig-site handling. The robust steel skid features integrated heavy-lifting points for rapid, secure deployment by crane or forklift. Manufactured from premium forged alloy steel and equipped entirely with industry-standard 2-inch Figure 1502 hammer union connections, this expansive flowback and testing manifold ensures rapid rig-up, complete structural integrity, and bubble-tight pressure containment under continuous, high-velocity abrasive flow.

Features & Benefits

• 15,000 PSI Pressure Rating (15M): Engineered to safely manage extreme wellbore pressures and severe frac fluid dynamics with a robust 15,000 PSI Cold Working Pressure rating.

• 10-Valve Configuration: An extensive array of ten 2" plug valves provides ultimate flexibility for multi-well routing, redundancy, and complex flowback isolation.

• Low-Torque Plug Valves: Integrated high-pressure plug valves feature a low-operating-torque design for rapid, effortless, and precise actuation under extreme pressure.

• Extreme Versatility: Allows operators to seamlessly divert flow to multiple choke lines, separators, or test tanks without shutting in the primary pressure source.

• Rugged Skid Mounted: Fully assembled and mounted within a heavy-duty steel crash skid with built-in lifting points for secure transport and immediate rig-up on location.

• Figure 1502 Connections: Utilizes industry-standard 2" Fig 1502 hammer union end connections for fast, tool-free, and highly secure integration into existing 15M iron spreads.

Specifications & Technical Details

Applications

This 15,000 PSI skid-mounted 10-valve manifold is an absolutely critical asset for upstream operations requiring highly complex fluid routing and extreme volume management. Typical applications include high-pressure multi-well frac flowback operations, extensive surface well testing and production testing, simultaneous zipper frac stimulation, severe well intervention services, and general high-pressure fluid routing where maximum redundancy and safe, rapid flow diversion are strictly required.

Quality Assurance

The entire massive manifold assembly undergoes rigorous, certified quality control protocols. This includes severe hydrostatic pressure testing of the entire unit and each individual valve, precision torque testing of all actuating components, dimensional verification, and full material traceability (MTRs) to ensure fail-safe structural integrity, leak-free operation, and compliance with strict API and oilfield standards.

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