15,000 PSI 9-Valve Manifold – 2" x 2" (Fig 1502) Skid-Mounted Flow Control System

This extreme-duty 15,000 PSI 9-Valve Manifold is a highly versatile, high-capacity flow control system engineered for precise fluid routing in severe-service well testing, extended flowback, and multi-well fracturing operations. Designed to safely distribute, isolate, and manage ultra-high-pressure fluids across varied flow paths, this fully integrated manifold unit is rated for an immense 15,000 PSI Cold Working Pressure (15M CWP). It features a robust 9-valve configuration, providing operators with exceptional flow control, essential redundancy, and the agility to redirect fluids to multiple separators, choke arrays, or storage tanks without interrupting critical operations.

The manifold’s core architecture is constructed using nine (9) high-performance 2" x 2" Figure 1502 Plug Valves. These premium quarter-turn valves are engineered with a low-operating-torque mechanism, allowing for rapid, effortless manual actuation even under 15,000 PSI of dynamic differential pressure. The 9-valve array allows for customized fluid routing, enabling operators to isolate specific lines for immediate maintenance or precisely divert highly abrasive frac fluids and wellbore kickbacks to backup containment systems on the fly.

Entirely assembled and securely mounted within a rugged, heavy-duty crash skid, the manifold is protected against harsh oilfield transport, severe vibration, and rough rig-site handling. The robust steel skid features integrated heavy-lifting points for rapid, secure deployment by crane or forklift. Manufactured from premium forged alloy steel and equipped entirely with industry-standard 2-inch Figure 1502 hammer union connections, this flowback manifold ensures rapid rig-up, complete structural integrity, and bubble-tight pressure containment under continuous, high-velocity abrasive flow.

Features & Benefits

• 15,000 PSI Pressure Rating (15M): Engineered to safely manage extreme wellbore pressures and severe frac fluid dynamics with a robust 15,000 PSI Cold Working Pressure rating.

• 9-Valve Configuration: An extensive array of nine 2" plug valves provides superior flexibility for complex routing, operational redundancy, and flowback isolation.

• Low-Torque Plug Valves: Integrated high-pressure plug valves feature a low-operating-torque design for rapid, effortless, and precise actuation under extreme pressure.

• Operational Versatility: Allows operators to seamlessly divert flow to multiple choke lines, separators, or test tanks without shutting in the primary high-pressure source.

• Rugged Skid Mounted: Fully assembled and mounted within a heavy-duty steel crash skid with built-in lifting points for secure transport and immediate rig-up on location.

• Figure 1502 Connections: Utilizes industry-standard 2" Fig 1502 hammer union end connections for fast, tool-free, and highly secure integration into existing 15M iron spreads.

Specifications & Technical Details

Applications

This 15,000 PSI skid-mounted 9-valve manifold is a critical asset for upstream operations requiring complex fluid routing and secure volume management. Typical applications include high-pressure frac flowback operations, extensive surface well testing, multi-well production testing, managed pressure drilling (MPD), and general high-pressure fluid routing where redundancy and safe, rapid flow diversion are required.

Quality Assurance

The entire manifold assembly undergoes rigorous, certified quality control protocols. This includes severe hydrostatic pressure testing of the entire unit and each individual valve, precision torque testing of all actuating components, dimensional verification, and full material traceability (MTRs) to ensure fail-safe structural integrity, leak-free operation, and compliance with strict API and oilfield standards.

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