Crossover Adapter – 2" FIG 2202 Male (Wing) x 2" FIG 1502 Female (Thread) | Sour Service (H2S)

The Crossover Adapter, 2" FIG 2202 Male (Wing) x 2" FIG 1502 Female (Thread) for Sour Service, is a highly specialized, heavy-duty forged steel flowline component engineered to safely and efficiently transition between two distinct 15,000 PSI hammer union profiles within 2-inch piping systems exposed to toxic H2S environments. This critical adapter allows field operators to seamlessly connect standard FIG 1502 male fluid lines directly into specialized FIG 2202 sour service female equipment without the need to fabricate complex, multi-piece workarounds.

Operating in sour gas (H2S) environments subjects high-pressure flowline iron to extreme risks of hydrogen embrittlement and Sulfide Stress Cracking (SSC). To guarantee maximum safety and absolute compliance, this entire crossover body is forged from premium, corrosion-resistant steel alloys and subjected to strictly controlled heat-treatment processes. This ensures the metallurgical properties comply fully with all NACE MR0175 / ISO 15156 performance standards for hazardous sour service applications.

The 2" FIG 2202 end features a heavy-duty male wing configuration complete with a wingnut for fast, hammer-up installation into specialized 2202 equipment. Conversely, the 2" FIG 1502 end provides a precision-machined female thread (sub) connection designed to safely seat a 1502 male wing profile. Both ends are engineered and metallurgically verified to maintain a full 15,000 PSI cold working pressure under severe chemical and mechanical stress.

Features & Benefits

• Sour Service Compliant: Forged from specialized alloys and strictly heat-treated to comply with NACE MR0175 / ISO 15156 standards for safe operation in hazardous H2S environments.

• Seamless Profile Transition: Connects 2-inch FIG 2202 female iron directly to 2-inch FIG 1502 male iron, offering essential rig-up flexibility for high-pressure sour gas manifolds and fluid transfer lines.

• Male x Female Configuration: Features a heavy-duty 2202 wingnut on one end and a precision 1502 threaded sub on the other, ideal for direct integration into existing setups.

• Full 15K CWP Capacity: Maintains an uninterrupted high-pressure rating of 15,000 PSI across the entire transition, built for extreme and toxic oilfield environments.

• Reduced Leak Paths: Single-piece integral forged construction eliminates the need to stack multiple swages and adapters, drastically reducing potential failure points in hazardous zones.

Specifications & Technical Details

Applications

This sour service 2-inch crossover adapter is a mandatory safety asset for high-pressure surface operations involving corrosive gases where transitioning from specialized FIG 2202 manifold components to FIG 1502 systems is required. Typical applications include toxic well testing packages, sour frac-flowback iron rig-ups, acidizing systems, choke and kill manifolds, and general production operations requiring reliable, NACE-compliant 15,000 PSI profile transitions.

Quality Assurance

All our sour service adapters undergo rigorous quality control and non-destructive metallurgical verification. The forged bodies are strictly tested for hardness to guarantee maximum resilience against Sulfide Stress Cracking. Each unit undergoes precise hydrostatic pressure testing prior to shipment to ensure absolute shell integrity and leak-free seal seating under maximum working loads. Full material traceability (MTRs) and NACE certificates are available.

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