• 3" x 3" 15,000 PSI 9-Valve Plug Catcher Manifold – High-Pressure Debris Filtration System
  • Plug Catcher Manifold – High-Pressure
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3" x 3" 15,000 PSI 9-Valve Plug Catcher Manifold – High-Pressure Debris Filtration System

3" x 3" 15,000 PSI 9-Valve Plug Catcher Manifold – High-Pressure Debris Filtration System

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The 3" x 3" 15,000 PSI 9-Valve Plug Catcher Manifold is a heavy-duty dual-chamber filtration unit designed to protect downstream production equipment by capturing and removing debris from the well stream. Engineered specifically for high-pressure flowback operations following hydraulic fracturing, this manifold effectively traps frac plugs, ball sealers, cement particles, and rock cuttings that could otherwise damage separators, line heaters, and valves.

The 9-valve configuration provides superior operational flexibility, allowing for a dedicated bypass line and two independent filtration chambers. This design enables operators to isolate one chamber for cleaning and screen inspection while maintaining continuous flow through the second chamber or the bypass. This ensures zero downtime during high-volume flowback. Constructed from premium forged alloy steel and rated for 15,000 PSI Cold Working Pressure (CWP), this unit is built to withstand the most abrasive and high-velocity environments encountered in 15M pressure systems.

Equipped with 3" Figure 1502 hammer union connections, the manifold ensures rapid rig-up and secure, leak-proof integration into existing frac iron layouts, providing an essential safeguard for well-completion and testing projects.

Features & Benefits

  • Dual-Chamber Filtration: Allows for continuous debris removal; one side can be serviced while the other remains fully operational.

  • 9-Valve Versatility: Provides full isolation for both filter barrels and a dedicated center bypass for maximum flow control.

  • 15,000 PSI CWP Rating: Specifically engineered for extreme high-pressure (15M) environments in critical well-servicing applications.

  • High-Volume 3" x 3" Bore: Full 3-inch flow paths minimize internal turbulence and pressure drops while handling high-rate fluids.

  • Forged Alloy Steel Construction: Delivers exceptional structural integrity and resistance to the erosive forces of abrasive frac sand and slurries.

  • Replaceable Internal Screens: Features heavy-duty internal debris screens (available in various perforation sizes) designed for rapid removal and cleaning.

Specifications & Technical Details

Category Specification
Manifold Type 9-Valve Dual-Chamber Plug Catcher
Inlet / Outlet Size 3" x 3"
Pressure Rating 15,000 PSI CWP (15M)
Total Valve Count 9 Manual Plug Valves
End Connections 3" Figure 1502 Hammer Unions
Material High-Strength Forged Alloy Steel
Mounting Heavy-Duty Oilfield Skid with Lift Points
Service Type Standard and Sour Service (NACE MR0175)
Typical Applications Frac flowback, debris removal, well completion

Applications

This 9-valve plug catcher is a vital component for flowback operations where large amounts of solid debris are expected. It is primarily used to "catch" drillable plugs and balls after a frac job, protecting high-value downstream equipment like test separators and production manifolds. It is also used during well cleanouts and workover operations.

Quality Assurance

Each plug catcher manifold is manufactured and tested under rigorous industry standards. The complete unit undergoes high-pressure hydrostatic testing to 1.5x its rated CWP. All pressure-containing welds and forgings are subjected to non-destructive examination (NDE) and ultrasonic testing to ensure absolute reliability in the field.

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