• 3 x 2 15,000 PSI 10-Valve Plug Catcher Manifold (4 Gear Operated 6 Manual) with 38 Screen
  • 3" x 2" 15,000 PSI 10-Valve Plug Catcher Manifold (4 Gear Operated / 6 Manual) with 3/8" Screen
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3" x 2" 15,000 PSI 10-Valve Plug Catcher Manifold (4 Gear Operated / 6 Manual) with 3/8" Screen

3" x 2" 15,000 PSI 10-Valve Plug Catcher Manifold (4 Gear Operated / 6 Manual) with 3/8" Screen

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The 3" x 2" 15,000 PSI 10-Valve Plug Catcher Manifold is a critical heavy-duty filtration system engineered for high-pressure flowback and well-completion operations. Designed to protect downstream equipment from damage, this manifold effectively captures and removes drillable plugs, ball sealers, rock cuttings, and other debris from the well stream following hydraulic fracturing.

This high-capacity unit features a dual-chamber design controlled by a 10-valve configuration: 4 Gear-Operated Plug Valves for primary flow control (providing high-torque leverage for ease of operation) and 6 Manual Plug Valves for bypass and isolation. This arrangement allows operators to switch flow between chambers, enabling the cleaning and inspection of the internal 3/8" heavy-duty screens without interrupting the flow of the well.

Equipped with 2" Figure 1502 outlets, this manifold is built for 15,000 PSI Cold Working Pressure (CWP). Constructed from forged alloy steel and designed for severe-service environments, it ensures maximum safety, structural integrity, and equipment protection during high-volume flowback.

Features & Benefits

  • 10-Valve Configuration: Comprehensive valve array (4 gear/6 manual) provides ultimate flexibility for bypassing flow and isolating chambers for maintenance.

  • 3/8" High-Strength Screen: Precision-sized filtration screen captures large debris and frac plugs while maintaining optimal flow rates and low pressure drops.

  • Dual-Chamber Design: Allows for continuous operation; one side remains online while the other is serviced or cleaned.

  • Gear-Operated Primary Valves: High-leverage gear operators allow for easy opening and closing of valves even under maximum differential pressure.

  • 15,000 PSI CWP Rating: Fully rated for extreme high-pressure (15M) environments in critical well-servicing applications.

  • Fig 1502 Connections: Standardized 2" 1502 hammer union outlets ensure secure, blowout-proof integration with existing frac iron and flowlines.

Specifications & Technical Details

Category Specification
Manifold Type Dual-Chamber Plug Catcher (Debris Filter)
Main Inlet/Outlet Size 3" x 2"
Pressure Rating 15,000 PSI CWP (15M)
Valve Count 10 Total
Valve Actuation 4 Gear Operated / 6 Manual
Screen Size 3/8" Perforations
End Connections 2" Figure 1502 Hammer Unions
Material High-Strength Forged Alloy Steel
Service Type Standard and Sour Service (NACE MR0175)
Application Frac Flowback, Well Completion, Debris Removal

Applications

This 10-valve plug catcher is essential for high-pressure flowback operations immediately following a frac job. It is used to protect separators, line heaters, and production equipment by catching "junk" and plugs. The gear-operated valves make it ideal for sites where rapid manual operation of 15K valves would be physically demanding for crews.

Quality Assurance

Each manifold is manufactured and tested under rigorous oilfield standards. The unit undergoes hydrostatic pressure testing to 1.5x its rated CWP, and all welds and forgings are subjected to non-destructive examination (NDE) to ensure absolute structural integrity and leak-free performance under extreme field loads.

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