3" x 2" 10-Valve Trash Catcher Manifold (FIG 1502) | Ultimate DBB Flowback Debris Filtration

The 3" x 2" 10-Valve Trash Catcher Manifold is the industry’s most advanced dual-barrel filtration vessel, engineered to deliver unparalleled safety and absolute fluid control during extreme high-pressure flowback operations. During post-frac drill-outs, operators must capture massive volumes of abrasive milled composite plugs, proppant, and formation rock before they can destroy downstream choke manifolds and separation equipment. While standard manifolds offer basic bypass capabilities, the 10-valve configuration provides the ultimate Double Block and Bleed (DBB) architecture across the entire system.

This elite setup typically features redundant isolation valves on the inlet and outlet of both catcher barrels, coupled with a fully isolated bypass loop. In ultra-high-pressure or lethal sour gas (H2S) environments, this level of redundancy is non-negotiable. It ensures that field technicians can safely depressurize an isolated barrel, open the hammer unions, and clear the 2-inch internal screens without any risk of wellbore pressure migrating past a single closed valve.

Featuring a high-capacity 3-inch body to maintain fluid velocity and a 2-inch heavy-duty screen for aggressive solids trapping, this manifold perfectly balances high throughput with maximum filtration. Forged from premium alloy steel and rated for 15,000 PSI (FIG 1502) working pressure, the 10-valve trash catcher guarantees continuous, zero-downtime well production while maintaining the strictest safety protocols on the well pad.

Features & Benefits

• Ultimate DBB Safety: The 10-valve configuration provides absolute double-valve isolation for both catcher barrels and the bypass line, ensuring maximum operator safety during clean-outs in hazardous H2S environments.

• Continuous Dual-Barrel Operation: Allows operators to seamlessly divert flow, isolate a plugged barrel, dump the accumulated debris, and swap screens without shutting in the well or halting critical flowback.

• Optimized 3" x 2" Flow Dynamics: Combines a high-volume 3-inch manifold body with rugged 2-inch internal screens, balancing high-rate fluid processing with aggressive solid retention.

• Extreme Equipment Preservation: Acts as an impenetrable first line of defense, trapping large drill-out solids before they can cause catastrophic abrasive wear on downstream plug valves and chokes.

• 15,000 PSI CWP Rating: Constructed with heavy-duty forged steel bodies and FIG 1502 hammer union connections for complete pressure containment in the harshest frac iron setups.

Specifications & Technical Details

Applications

The 10-Valve Trash Catcher Manifold is specifically deployed in highly regulated or extreme-hazard operations where safety protocols strictly mandate Double Block and Bleed isolation across all flow paths. It is the premier primary filtration hub for high-rate frac fluid recovery, multi-stage coiled tubing drill-outs, and offshore or sour gas well pad environments where both continuous flow and uncompromising safety are required.

Quality Assurance

Manufactured in strict accordance with API 6A and NACE MR0175 standards. Every pressure-retaining body and high-pressure plug valve undergoes comprehensive non-destructive testing (NDT)—including ultrasonic (UT) and magnetic particle (MPI) inspections—and is subjected to rigorous hydrostatic pressure testing (up to 22,500 PSI) to guarantee reliable field safety and structural integrity.

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